Layered Multi-Objective Optimization of Permanent Magnet Synchronous Linear Motor Considering Thrust Ripple Suppression

In this study, a layered multi-objective optimization design method is proposed for a segmented skewed pole permanent magnet synchronous linear motor (PMSLM), considering thrust ripple suppression. Based on a 2-D analytical model, the effects of end force, cogging force, and winding asymmetry force on thrust ripple in PMSLM are analyzed, and the correctness is verified using finite element analysis and experiments. On this basis, a layered multi-objective optimization method is proposed. The whole optimization is divided into three layers. Metamodels of optimal prognosis are established to optimize the structural parameters in a layered manner, achieving a compromise between reducing thrust ripple and increasing average thrust. The effectiveness of the layered multi-objective optimization method is verified through simulation and prototype experiments. The layered structure aims to improve efficiency while ensuring computational accuracy.