An improved ensemble learning model-based strategy for fault diagnosis of lithium battery double roller press equipment

The production process of lithium batteries is intricate, involving the coordination of various types of equipment. The stability and precision of double roller press equipment directly affect product performance. With the increasing global demand for green energy, the application of lithium batteries in electric vehicles and energy storage systems is expanding, which imposes higher requirements on the stability and quality of lithium battery production. It is an important topic to address the challenges brought about by the gradual intelligentization of double roller presses, such as the complexification of control systems and the diversification of fault reasons. This paper proposes an enhanced ensemble learning model-based fault diagnosis strategy for lithium battery double roller press equipment. Firstly, the K-nearest neighbors algorithm is employed to handle missing data, combined with normalization and standardization methods to improve feature processing, thereby enhancing data quality. Secondly, the Maximum Information Coefficient algorithm is utilized to select features highly correlated with fault labels, combined with the Recursive Feature Elimination with Cross-Validation to further optimize feature selection, creating an optimal feature subset. Finally, a RXS-XGBoost model is constructed through the Stacking ensemble learning method, selecting Random Forest, XGBoost, and Support Vector Machines as base learners, with XGBoost as the meta-learner. This ensemble approach aims to leverage the complementary advantages of different algorithms, enhancing the accuracy and robustness of fault diagnosis. The experimental results demonstrate that this improved ensemble learning diagnostic strategy achieves an accuracy rate of up to 99.05%, which is significantly better than other fault diagnosis strategies. It not only effectively reduces the model’s training complexity and the risk of overfitting but also significantly enhances the efficiency and precision of fault diagnosis for lithium battery double roller press equipment.